Box Type Crusher

Box Type Crusher – Heavy Duty One-Time Forming Box Hammer Crushing Machine
Box type crusher is a new closed-box heavy-duty crushing equipment. This professional box hammer crusher integrates the core advantages of traditional hammer crusher and impact crusher, realizing one-time molding crushing without secondary processing. It delivers large output, low dust emission and uniform aggregate quality for various stone crushing and solid waste crushing projects.

Closed Box Structure

One-Time Forming

Cost Saving

+86-19103863728

What is Box Type Crusher?

Box Type Crusher, also widely known as box hammer crusher, is an upgraded integrated crushing equipment optimized for large-scale aggregate production. Different from traditional open crushing machines, this heavy-duty box type crusher adopts a fully closed box-type crushing cavity, which effectively controls dust overflow and greatly improves overall crushing efficiency.
This box type crusher completes coarse crushing, medium crushing and aggregate shaping in one step, eliminating the need for secondary crushing equipment. It is widely applicable to limestone, bluestone, granite, basalt, river stone, construction waste and other medium-hard materials. This box hammer crusher serves as the core cost-effective crushing equipment for large quarries, road construction and construction waste recycling projects.

What is Box Type Crusher?
Contents

Applications of Box Type Crusher

Main Application Fields of Box Type Crusher
  • Large quarry stone crushing and high-quality aggregate production
  • Mining bulk ore and rock one-time forming processing
  • Urban construction waste crushing and resource recycling
  • Highway, railway and municipal engineering stone processing
  • Limestone, bluestone and soft and medium-hard stone crushing
  • Cement plant, building materials and industrial raw material processing
Applications of Box Type Crusher

Working Principle of Box Type Crusher

Driven by the motor, the internal heavy-duty rotor of the box type crusher rotates at high speed. Bulk materials evenly enter the fully closed crushing cavity of the box hammer crusher from the feeding port.
Materials are strongly impacted, crushed and ground by high-speed rotating hammer heads inside the box type crusher, and collide with the internal counterattack plate for secondary crushing. Qualified fine particles are discharged from the bottom outlet, while unqualified large materials circulate and crush repeatedly in the closed box cavity of the box hammer crusher. The whole process realizes automatic, continuous and efficient one-time forming crushing with low dust and high fineness.
Working Principle of Box Type Crusher

Advantages of Box Type Crusher

Why Choose Our Box Type Crusher
  • Closed Box Structure & Low Dust: Fully enclosed box design avoids material splashing and dust leakage, meeting environmental protection emission standards and improving on-site working conditions.
  • One-Time Forming & Cost Saving: Integrates multi-stage crushing functions, one machine replaces two sets of crushing equipment, greatly reducing equipment investment and site layout costs.
  • Super Large Crushing Capacity: Optimized internal rotor and crushing cavity structure support large feeding size and high hourly output, suitable for large-scale continuous production.
  • Uniform Finished Particle & Low Powder: Internal circulating crushing design realizes repeated material impact and grinding, with uniform finished aggregate and reasonable gradation, high finished product quality.
  • Heavy-duty Wear-resistant Design: Equipped with thickened hammer head, high-hardness lining plate and reinforced rotor, it resists high-strength impact and abrasion, with long service life of vulnerable parts.
  • Simple Operation & Easy Maintenance: Integrated body structure, fewer vulnerable parts and convenient daily inspection and replacement, reducing later maintenance time and cost.
  • Wide Working Condition Adaptation: Suitable for fixed crushing plants, open-pit quarries and construction waste on-site crushing, flexible and versatile.
Box Crusher Advantages 01
1.Main Shaft Rotor

The core shaft of the whole machine’s power transmission, connecting the transmission system and rotor assembly, and transmitting power.

Box Crusher Advantages 02
2.Wear resistant lining

Attached to the inner wall of the crushing chamber, it resists material impact and abrasion, protects the machine body, and extends the service life of the equipment.

Box Crusher Advantages 03
3.Crusher Hammer Head

Using high-manganese steel wear-resistant movable hammer heads greatly increases service life, makes replacement convenient and quick, and is suitable for crushing various types of stone.

Box Crusher Advantages 04
2.Bottom Sieve

The core component for controlling the discharge particle size allows crushed material to be discharged through the sieve holes, while unqualified material is re-crushed within the chamber.

Structural Details & Industrial Build Quality of Box Type Crusher

Box Type Crusher Main Structure
The box type crusher adopts an integrated closed box modular structure, which is the core structural advantage of this box hammer crusher. It consists of a closed box frame, heavy-duty rotor assembly, wear-resistant lining plate, adjustable counterattack plate, feeding port, discharging port, transmission device and safety protection system. All core components are made of high-strength wear-resistant materials, ensuring stable and efficient heavy-load operation of the box type crusher.
  • Integrated Closed Box Frame: Integral welded thick steel plate structure, high overall rigidity, no deformation during strong impact, effectively blocks dust and material splashing, environmental and durable.
  • Heavy-duty Forged Rotor Assembly: Adopts integral forging rotor with high bearing capacity, matched with multiple groups of thickened hammer heads, providing strong crushing impact force.
  • Wear-resistant Lining & Counterattack Plate: High manganese steel wear-resistant accessories, anti-impact and anti-abrasion, protect the box body, extend equipment service life and reduce replacement frequency.
  • Adjustable Discharge Structure: Equipped with gap adjustment device, freely control finished particle size, meet different aggregate grading requirements.
  • Stable Transmission System: Optimized belt pulley and transmission structure, stable power output, low vibration and low noise during operation.
  • Safety Protection Device: Equipped with overload protection and anti-jamming structure, effectively avoid equipment damage caused by foreign matter and overload operation.
Structural Details & Industrial Build Quality of Box Type Crusher

How to select the Box Type Crusher sizes for your project?

When you want to build a stone crusher plant, there are several important factors to be considered:

1. The maximum stone size before crushing. From this data, the feed opening of jaw crusher can be confirmed;

2. How many tons or cubic meters per hour you want to process?

3. The feeding size of the next crushing stage.

The above three factors need to be considered together. The most important factor is the capacity of jaw crusher, even the stone size is smaller, but in order to reach the capacity, you have to choose a bigger jaw crusher. Meanwhile, you also have to consider the output size of jaw crusher, if it is suitable for the secondary crusher or not. It is a complicated stone crusher plant design, please contact our experienced expert to get more support.

Packing and Delivery Box Type Crusher

Based on good quality and decades of experience, the Jaw Crusher which is manufactured by NJMINING was exported to different countries. The Jaw Crusher will be packed and loaded in our factory, and then be shipped to our clients safe and sound.

Packing and Delivery Box Type Crusher

Technical Parameters of Box Type Crusher

Product Parameter Description: Our box type crusher series covers multiple mainstream models to meet different production output and material crushing requirements. Customized configurations for the box hammer crusher are available for special materials and working conditions.
Model Feed opening (mm) Maximum feeding size (mm) Capacity(t/h) Power(kw) Overall dimension (mm)
PFW1214II 1100×1430 500 130-200 132 2400×2310×2550
PFW1315II 1200×1530 600 180-320 200 2700×2570×2800
PFW1318II 1200×1830 700 240-400 250 2700×2870×2800
PFW1415II 1450×1530 700 300-480 250 2900×2700×3000
PFW1214Ⅲ 570×1430 250 90-170 132 2550×2310×2100
PFW1315Ⅲ 625×1530 300 180-270 200 2960×2570×2380
PFW1318Ⅲ 625×1830 300 220-300 250 2960×2870×2380
PFW1415Ⅲ 800×1530 350 280-350 250 3120×2650×2660

Application Cases of Box Type Crusher

Our box type crushers have been widely used in domestic and foreign large-scale quarries, mining and construction waste recycling projects. Relying on the unique closed dust-proof structure, super high output and stable one-time forming performance of the box hammer crusher, the equipment maintains long-term continuous and low-failure operation. A large number of real overseas site cases verify the efficient production capacity and reliable quality of our box type crusher.
Application Cases of Box Type Crusher 02
Application Cases of Box Type Crusher

FAQs of Box Type Crusher for sale

Q1: What is a box type crusher used for?
A1: Box type crusher is a multi-functional one-time forming crushing equipment, mainly used for medium and medium-hard stone crushing, quarry aggregate production and construction waste recycling. This box hammer crusher can complete coarse crushing and shaping independently to replace traditional two-stage crushing lines.
Q2: What is the difference between box type crusher and ordinary hammer crusher?
A2: The biggest advantage of the box type crusher is the fully closed box structure, which solves the dust problem of ordinary open hammer crushers. Meanwhile, this box hammer crusher has larger output, more uniform finished particles, fewer failures and lower comprehensive investment cost, which is more in line with modern environmental protection and high-efficiency production standards.
Q3: Can the discharge particle size of the box crusher be adjusted?
A3: Yes. The box type crusher is equipped with a professional gap adjustment device, allowing users to freely adjust the finished particle size within the adjustable range to meet different aggregate grading requirements for construction, road and other projects.
Q4: Is the box type crusher environmentally friendly?
A4: Absolutely. The fully enclosed box structure of the box hammer crusher effectively prevents dust overflow and material splashing, with low operation noise. This box type crusher can meet regional environmental protection emission standards and is suitable for urban and standardized mining projects.
Q5: What materials can the box crusher process?
A5: This box type crusher is suitable for limestone, bluestone, river stone, shale, coal gangue, concrete, construction waste and other medium-hard materials. It is not suitable for long-term crushing of super-hard ore such as high-hard granite and basalt.
Q6: Is the box crusher easy to maintain?
A6: Yes. This box hammer crusher adopts a reasonable integrated structure with fewer vulnerable parts. The openable box body design of the box type crusher facilitates daily inspection, hammer head and lining plate replacement, saving maintenance time and labor cost.
Q7: Can I use the box crusher for mobile crushing station?
A7: Yes. The integrated and compact body design of the box type crusher supports customized mobile trailer installation, suitable for on-site mobile crushing of construction waste and temporary quarry projects.

Videos of Box Type Crusher