Compound Crusher

Vertical Shaft Compound Crusher – No-Screen Fine Crushing & Sand Making Machine

Vertical shaft compound crusher is a new multifunctional vertical fine crushing equipment combining hammer and impact crushing technology. With no screen design and adjustable particle size, it achieves non-blockage fine crushing and artificial sand making for various stones and minerals.

Adjustable Size

Low Cost

High Fine Powder Rate

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What is Compound Crusher?

Vertical Shaft Compound Crusher, also known as vertical compound crusher, is a professional medium and fine crushing equipment optimized for high-fineness material processing. Different from horizontal crushers, this vertical compound crusher adopts vertical shaft layout and composite crushing structure, integrating the advantages of hammer crusher and impact crusher.
The biggest feature of the vertical shaft compound crusher is no screen strip design, which completely solves the blocking problem caused by high moisture and sticky materials. It can freely produce medium fine aggregates and ultra-fine sand, widely used in artificial sand production, mining fine crushing, cement raw material processing and construction waste recycling projects.

What is Compound Crusher?
Contents

Applications of Compound Crusher

Main Applications of Vertical Shaft Compound Crusher
  • Artificial fine sand production and stone shaping
  • Mining medium and fine crushing of ore, quartz stone and gangue
  • Cement plant raw material and clinker fine processing
  • Construction waste recycling and fine aggregate reprocessing
  • Weathered stone, limestone and soft stone fine crushing
  • Industrial slag, coal gangue and solid waste treatment
Applications of Compound Crusher

Working Principle of Compound Crusher

Driven by the motor, the vertical main shaft and multi-layer rotor of the vertical shaft compound crusher rotate at high speed. Materials fall vertically into the composite crushing cavity from the top feeding hopper.

Materials are violently impacted, crushed and centrifugally thrown by high-speed hammer heads, and collide with the cavity lining plate for secondary crushing and grinding. Without screen plate restriction, qualified fine particles are discharged rapidly, while coarse materials circulate and crush repeatedly inside the cavity. The vertical compound crusher finally outputs uniform fine aggregates and artificial sand, realizing high-efficiency non-blockage fine crushing.

Working Principle of Compound Crusher

Advantages of Compound Crusher

Why Choose Our Vertical Shaft Compound Crusher
  • No Screen & Zero Blockage: The vertical compound crusher cancels traditional screen plate structure, effectively solving material blocking problems caused by high humidity, mud and sticky materials, ensuring smooth continuous operation.
  • Dual Functions of Fine Crushing & Sand Making: Integrates secondary fine crushing and sand shaping functions. One vertical shaft compound crusher can replace impact crusher and fine sand making equipment, saving investment cost.
  • Adjustable Ultra-fine Discharge Size: The finished particle size can be adjusted freely from 0-20mm, with high fine powder content and uniform gradation, meeting high-standard construction sand and industrial fine material requirements.
  • Vertical Compact Structure: Vertical shaft design saves floor space, features stable operation, low vibration and low noise, suitable for various fixed and small-site production lines.
  • Strong Adaptability to Wet Materials: Not affected by material moisture content, suitable for wet limestone, weathered stone, coal gangue and construction waste with high humidity.
  • Low Wear & Low Operating Cost: Reasonable compound crushing principle reduces unnecessary repeated impact loss. Wear-resistant parts have long service life, lowering daily maintenance cost.
  • High Crushing Efficiency: Multi-layer rotor and composite crushing cavity design improve material collision frequency, ensuring high output and stable finished quality.
Compound Crusher Advantages 01
1.High Efficiency

The rotor has a tower-shaped structure, resulting in high production efficiency and large throughput

Compound Crusher Advantages 02
2.High Chrome Hammers

The combination of large and small hammers ensures a more reasonable discharge particle size.

Compound Crusher Advantages 03
3.Long Service Life

Wear-resistant liners better protect the rotor disc from wear.

Structural Details & Industrial Build Quality of Compound Crusher

Vertical Shaft Compound Crusher Main Structure
The vertical shaft compound crusher adopts vertical integrated modular structure, mainly composed of upper feeding hopper, composite crushing cavity, multi-layer rotor assembly, vertical main shaft, wear-resistant hammer head, lining plate, adjustable discharge device, motor and base. All core components are optimized for fine crushing and anti-blockage performance.
  • Vertical Main Shaft & Rotor Assembly: High-strength integral vertical shaft and multi-layer rotor structure ensure stable high-speed rotation and strong crushing force, avoiding shaft deformation during long-term operation.
  • Composite Crushing Cavity: Combined hammer impact and centrifugal crushing cavity design, realizing multi-angle material collision, improving fine crushing efficiency and particle roundness.
  • Thickened Wear-resistant Accessories: High manganese steel hammer heads and lining plates enhance impact resistance and abrasion resistance, greatly extending the service life of the vertical compound crusher.
  • No-screen Anti-blockage Structure: Canceled screen strip design eliminates material jamming, making the vertical shaft compound crusher adaptable to wet and sticky materials.
  • Precision Adjustable Discharge Mechanism: Mechanical gap adjustment device accurately controls finished particle size, realizing free switching between fine crushing and sand making modes.
  • Integrated Base & Drive System: Compact base structure reduces vibration, and stable power transmission ensures 24-hour continuous heavy-load operation.
Structural Details & Industrial Build Quality of Compound Crusher

How to select the Compound Crusher sizes for your project?

When you want to build a stone crusher plant, there are several important factors to be considered:

1. The maximum stone size before crushing. From this data, the feed opening of jaw crusher can be confirmed;

2. How many tons or cubic meters per hour you want to process?

3. The feeding size of the next crushing stage.

The above three factors need to be considered together. The most important factor is the capacity of jaw crusher, even the stone size is smaller, but in order to reach the capacity, you have to choose a bigger jaw crusher. Meanwhile, you also have to consider the output size of jaw crusher, if it is suitable for the secondary crusher or not. It is a complicated stone crusher plant design, please contact our experienced expert to get more support.

How to select the Compound Crusher sizes for your project?

Packing and Delivery of Compound Crusher

Based on good quality and decades of experience, the Jaw Crusher which is manufactured by NJMINING was exported to different countries. The Jaw Crusher will be packed and loaded in our factory, and then be shipped to our clients safe and sound.

Technical Parameters of Compound Crusher

Parameter Description: Our vertical shaft compound crusher covers full-range PFL series models, meeting different fine crushing and sand making output requirements. Custom configurations are available for special materials.
Model Cylinder Diameter (mm) Capacity (t/h) Input Size (mm) Discharge Size (mm) Motor Power (kw) Dimensions (mm)
PFL800 800 10-20 <90(30mm) <5 80-95% 18.5-22 2100x1200x1700
PFL1000 1000 20-40 <120(30mm) <5 80-95% 45-55 2600x1400x1900
PFL1250 1250 30-60 <150(30mm) <5 80-95% 75-90 2800x1600x2100
PFL1500 1500 50-100 <180(50mm) <5 80-95% 132-160 3100x1900x2200
PFL1750 1750 80-150 <180(50mm) <5 80-95% 185-200 3710x2360x2390
PFL2000 2000 100-180 <190(50mm) <5 80-95% 220-250 4100x2660x2620

Application Cases of Compound Crusher

Our vertical shaft compound crushers have been widely used in global sand making and mineral fine crushing projects. Thanks to the no-blockage structure and excellent fine crushing performance, the vertical compound crusher runs stably even with high-moisture materials. Mass overseas site cases prove its high efficiency, low failure rate and stable fine output quality.

FAQs of Compound Crusher

Q1: What is a vertical shaft compound crusher used for?
A1: The vertical shaft compound crusher is a professional fine crushing and sand making machine. It is widely used for fine processing of limestone, coal gangue, construction waste, quartz stone and cement raw materials, suitable for sand making lines and mineral fine crushing production.
Q2: What is the biggest advantage compared with traditional crushers?
A2: The vertical compound crusher adopts no-screen design, which completely solves the blocking problem of wet and sticky materials. It integrates fine crushing and sand shaping, with adjustable fineness, higher efficiency and lower failure rate than ordinary crushing equipment.
Q3: Can this machine process wet materials?
A3: Yes. This vertical shaft compound crusher has no screen plate, so it is not affected by material moisture. It can normally crush high-humidity stones, mud-containing materials and damp construction waste without blockage.
Q4: Is the discharge particle size adjustable?
A4: Absolutely. Users can freely adjust the finished particle size between 0-20mm, switching between fine aggregate crushing and ultra-fine sand making modes to meet different project standards.
Q5: What is the difference between vertical compound crusher and VSI sand maker?
A5: VSI sand maker is mainly for high-quality shaping and fine sand, high cost. The vertical shaft compound crusher focuses on low-cost fine crushing and sand making, suitable for general standard sand and fine aggregate production, with stronger material adaptability.
Q6: Is the vertical compound crusher easy to maintain?
A6: Yes. The vertical compact structure is simple and reasonable with fewer vulnerable parts. The openable upper cavity design facilitates quick replacement of hammer heads and lining plates, saving maintenance time and cost.
Q7: Can it work for mobile crushing plant?
A7: Yes. The vertical shaft compound crusher features small floor space, stable operation and low vibration, which is fully adaptable for mobile trailer installation and on-site movable crushing work.
FAQs of Compound Crusher

Videos of Compound Crusher