Toothed Roll Crusher
Toothed Roll Crusher – Anti-Block Tooth Roller Crusher for Coal & Bulk Soft Materials
Toothed Roll Crusher adopts tooth roller shear crushing design with large feeding size, no blocking, low powder rate and wet material resistance. It is widely used for coarse and medium crushing of coal, gangue, limestone, clay and bulk soft ores. Factory direct price & custom crushing solutions available.
Automatic Overload Protection
Unique Tooth Shear Crushing Principle
High-quality Wear-resistant Materials
What is Toothed Roll Crusher?
Toothed Roll Crusher (Double Toothed Roller Crusher) is a mature shear-type crushing equipment optimized for bulk, sticky and wet soft materials. It is equipped with high-strength wear-resistant tooth rollers, which bite, split and shear materials instead of pure extrusion crushing. This unique working mode solves the common problems of material blocking, sticking and high powder rate of traditional crushing machines.
Contents
Advantages of Toothed Roll Crusher
Why Choose Our Toothed Roll Crusher
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Unique Tooth Shear Crushing Principle: Adopts high tooth roller biting and shearing crushing, targeting bulk block materials. Materials are split along texture with low crushing resistance, realizing efficient coarse and medium crushing, completely different from smooth roller extrusion crushing.
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Super Large Feeding Size: The raised tooth structure greatly improves material biting capacity, allowing larger bulk feeding. It can directly crush unprocessed bulk raw materials without pre-crushing, simplifying production process and reducing equipment configuration cost.
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Ultra-Low Powder & Complete Particle Shape: Shearing and splitting crushing avoids excessive impact crushing. The finished materials have uniform block shape, extremely low fine powder rate and high lump ore retention rate, greatly improving product commercial value.
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Automatic Overload Protection: Equipped with spring hydraulic buffer protection system. When uncrushable hard foreign matter enters the cavity, the movable roller automatically retracts to release pressure and discharge impurities, protecting the main machine from damage.
1.High-quality wear-resistant materials
The grinding rollers are reusable, with a low failure rate and longer service life.
2.Convenient discharge adjustment
Adjust the roller gap as needed to maintain stable operation.
3.Sealed design for greater environmental friendliness
Equipped with an internal dustproof plate, resulting in less dust and lower noise.
Applications of Toothed Roll Crusher
Main Application Fields of Toothed Roll Crusher
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Brick and tile industry crushing of shale, clay, mud stone and raw brick materials
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Chemical industry bulk block raw material crushing and pretreatment
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Wet and sticky material crushing projects that ordinary crushers cannot handle
Working Principle of Toothed Roll Crusher
When the toothed roll crusher is running, the motor drives the fixed tooth roller and movable tooth roller to rotate synchronously in opposite directions through the transmission system. Bulk materials fall into the crushing cavity from the top feeding port.
Relying on the high tooth structure of the rollers, the equipment actively bites and grabs bulk materials, completing splitting, shearing and squeezing crushing. Qualified block materials are discharged from the roller gap, while oversized materials are retained for secondary tooth crushing. For wet and sticky materials, the staggered tooth structure prevents material adhesion and blocking. When encountering hard foreign matters, the hydraulic buffer system releases pressure automatically to protect the machine, realizing efficient and stable bulk material coarse and medium crushing.
Structural Details & Industrial Build Quality of Toothed Roll Crusher
Toothed Roll Crusher Main Structure
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Reinforced Integral Frame: Thickened welded steel frame with high overall rigidity and strong impact resistance. It can bear large shear force generated by bulk material crushing without deformation, ensuring long-term stable heavy-load operation.
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Precision Gap Adjustment Mechanism: Equipped with mechanical or hydraulic adjustment device, which can accurately control the discharge gap, freely switch between coarse and medium crushing modes, and flexibly adjust finished particle size.
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Synchronous Stable Transmission System: Adopts professional synchronous gear transmission to ensure reverse and synchronous operation of double tooth rollers, stable material biting and uniform crushing without material slipping.
Core Differentiation (Toothed Roll vs Smooth Roll / Hammer Crusher)
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Smooth Double Roller Crusher: Pure extrusion crushing, small feeding size, easy to block when processing wet sticky materials, low output for bulk materials, suitable for fine crushing and sand making of dry medium-soft materials.
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Hammer Crusher: High-speed impact crushing, high powder rate, serious over-crushing, large material loss, suitable for general crushing but poor for lump material retention.
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Toothed Roll Crusher: Tooth shear & split crushing, large bulk feeding, anti-blocking for wet materials, ultra-low powder rate, high lump ore retention rate, specially customized for coarse and medium crushing of coal, gangue and various sticky soft materials.
Packing and Delivery of Toothed Roll Crusher
Based on good quality and decades of experience, the Toothed Roll Crusher which is manufactured by NJMINING was exported to different countries. The Toothed Roll Crusher will be packed and loaded in our factory, and then be shipped to our clients safe and sound.
Technical Parameters of Toothed Roll Crusher
Parameter Description: Our toothed roll crusher covers multiple mainstream models, meeting small, medium and large capacity coarse and medium crushing demands for coal, gangue and soft bulk materials. Customized tooth shape and roller size are available for special working conditions.
| Model | Roller Diameter (mm) | Roller Length (mm) | Feeding Size (mm) | Output Size (mm) | Capacity (t/h) | Motor Power (kw) |
| 2GP-400X250 | 400 | 250 | ≤ 25 | 1-8 | 5-10 | 5.5*2 |
| 2GP-500X450 | 500 | 450 | ≤ 30 | 1-15 | 10-20 | 11*2 |
| 2GP-610X400 | 610 | 400 | ≤ 40 | 1-20 | 13-35 | 15*2 |
| 2GP-750X500 | 750 | 500 | ≤ 40 | 2-20 | 15-40 | 18.5*2 |
| 2GP-800X600 | 800 | 600 | ≤ 40 | 3-20 | 20-50 | 22*2 |
| 2GP-1000X500 | 1000 | 500 | ≤ 120 | 3-20 | 30-60 | 37*2 |
| 2GP-1100X600 | 1100 | 600 | ≤ 150 | 3-20 | 50-80 | 37*2 |
| 2GP-1000X1000 | 1000 | 1000 | ≤ 120 | 3-20 | 60-80 | 45*2 |
Application Cases of Toothed Roll Crusher
Our double roller crushers are widely used in global coal mines, aggregate processing plants and building material production lines. Relying on stable extrusion crushing performance, ultra-low powder rate and simple maintenance advantages, the equipment can operate continuously for a long time aiming at medium-soft brittle materials. Mass overseas engineering cases prove its uniform discharging, low energy consumption and high cost performance, winning long-term trust from customers.
FAQs of Toothed Roll Crusher
Q1: What materials is the toothed roll crusher suitable for?
A1: The toothed roll crusher is professionally used for medium-soft and sticky bulk materials, including raw coal, coal gangue, shale, clay, limestone, weathered stone and high-moisture industrial materials. It is the best choice for coal and brick making production lines.
Q2: What is the difference between toothed roll and smooth roll crusher?
A2: Toothed roll crusher adopts tooth shear crushing with large feeding size and anti-blocking function, suitable for coarse/medium crushing of bulk wet materials. Smooth roll crusher uses pure extrusion crushing, suitable for fine crushing and sand making of dry materials with smaller feeding size.
Q3: Can the toothed roll crusher process wet and sticky materials?
A3: Yes. The optimized staggered tooth structure effectively avoids material adhesion and accumulation. It can stably crush high-moisture wet coal, clay and other sticky materials without blocking, which solves the core pain point of ordinary crushers.
Q4: Does the toothed roller crusher produce much powder?
A4: No. It adopts shear splitting crushing instead of high-speed impact, with extremely low over-crushing rate. The finished products are mainly uniform blocks with few fine powders, greatly improving the utilization rate of lump materials.
Q5: Is the tooth roller easy to wear and replace?
A5: The roller teeth are made of high-strength wear-resistant alloy with long service life. The modular tooth structure supports partial single-tooth replacement, no need to replace the whole roller, which saves maintenance time and spare part cost.
Q6: Is the discharge particle size adjustable?
A6: Yes. Equipped with precise gap adjustment device, users can freely adjust the discharge gap to switch between coarse crushing and medium crushing modes, meeting different particle size requirements.
Q7: What working scenarios are exclusive for toothed roll crusher?
A7: It is exclusively suitable for coal washing plant raw coal processing, brick factory clay crushing, wet sticky material pretreatment, bulk soft stone primary crushing and large-output low-powder block material production projects.
