Organic Fertilizer Production Line
Full Automatic Complete Powder & Granule Fertilizer Plant for Livestock & Poultry Manure Recycling
Organic Fertilizer Production Line is a full-process turnkey fertilizer manufacturing system that converts livestock manure, poultry dung, crop straw and organic waste into commercial powder and granular organic fertilizer. Integrating fermentation, crushing, mixing, granulation, drying, cooling, coating and automatic packaging, this complete plant solves decentralized production and unstable product quality problems. It perfectly matches our poultry manure rotary dryer and cow dung dryer, realizing one-stop waste-to-fertilizer industrial production with high ROI and zero pollution.
Anti-Dust
Anti-Fermentation
Anti-Stick
What is Organic Fertilizer Production Line?
With the global promotion of green agriculture and chemical fertilizer reduction, commercial organic fertilizer has become the mainstream agricultural input material. A large amount of breeding waste such as cow dung, chicken manure, duck manure and agricultural straw can be recycled, but traditional manual and scattered small-scale processing methods have many defects: incomplete fermentation, low purity, irregular particle size, easy mildew and no market qualification.
Our complete Organic Fertilizer Production Line adopts standardized industrial production technology, covering the whole process from raw material pretreatment to finished product packaging. It supports two production modes: powder organic fertilizer and granular organic fertilizer. The whole line is fully automatic, with stable process, high granulation rate and uniform finished product quality. The produced organic fertilizer meets international commercial standards, widely used in farmland, orchards, greenhouses and ecological planting projects, helping customers realize environmental compliance and long-term profitable circular economy.
Contents
Complete Equipment Composition of Organic Fertilizer Production Line
We provide customized full-set configurations according to customer output (1-30 tons/hour), including standard powder line and high-end granule line. All equipment supports docking with manure drying units to form a complete waste recycling industrial chain.
1. Raw Material Pretreatment System
Including manure dewatering machine, raw material crusher and screening machine. It preliminarily processes high-moisture manure, straw and organic residues to remove impurities, crush bulk materials and control uniform particle size, creating stable feeding conditions for subsequent fermentation and processing. Effectively avoid equipment blockage and uneven fermentation caused by raw material differences.
2. Compost Fermentation & Maturation System (Core Environmental Protection Unit)
Equipped with professional compost turner and aerobic fermentation tank. Adopts high-temperature aerobic fermentation technology to rapidly decompose organic waste, kill harmful bacteria, insect eggs and weed seeds, eliminate peculiar odor, and complete harmless treatment and material maturation. The whole fermentation process is pollution-free, meeting global agricultural and environmental protection standards, and is the core process to ensure fertilizer safety.
3. Fine Crushing & Mixing System
After fermentation and maturation, the materials are finely crushed and screened again to ensure uniform fineness. The automatic batching and mixing machine accurately mixes organic materials with trace elements, nitrogen, phosphorus and potassium components according to formula standards, realizing balanced nutrition of finished fertilizer and improving fertilizer efficiency and market competitiveness.
4. Granulation Molding System (Granule Line Exclusive)
Equipped with high-efficiency organic fertilizer granulator, adopting new wet granulation or roller extrusion granulation technology. The granulation rate is as high as 95%, with round particles, uniform density and not easy to loosen. Solves the problems of low molding rate and irregular particles of traditional granulation equipment. Particle diameter can be customized from 2-8mm to meet different market and planting needs.
5. Drying & Dehydration System
Matched with professional livestock and poultry manure rotary dryer (supporting our supporting dryer equipment). Through gradient low-temperature drying, it removes excess moisture from granular/powder fertilizer, locks organic nutrients, avoids mildew and deterioration, and ensures finished product moisture reaches commercial storage standard (12%-15%). Equipped with waste heat recovery device, low energy consumption and high efficiency.
6. Cooling, Coating & Polishing System
The high-temperature dried fertilizer particles are cooled by the cooling machine to reduce temperature and prevent particle deformation. The coating machine sprays anti-caking and slow-release coating materials on the particle surface, which effectively prevents fertilizer agglomeration during storage and transportation, prolongs fertilizer validity period and improves product grade.
7. Automatic Screening & Packaging System
The rotary screening machine screens qualified finished particles, and unqualified coarse materials are returned to the granulation system for reprocessing. The fully automatic quantitative packaging machine completes weighing, bagging, sealing and coding in one step, realizing unmanned packaging, neat finished products and convenient storage and sales.
Core Product Advantages of Organic Fertilizer Production Line
1. Dual Production Modes: Powder + Granule Optional
The production line supports free switching between powder organic fertilizer and granular organic fertilizer production. The powder line has low investment and quick return, suitable for small and medium-sized farms; the granule line has high product grade, beautiful particle shape and wide market sales channels, meeting high-standard commercial fertilizer sales needs. One line with multiple functions maximizes customer investment value.
2. Full-Process Turnkey Solution
Different from single equipment sales, we provide overall plant layout, process design, equipment matching, installation guidance and after-sales one-stop service. From raw material waste treatment to finished fertilizer packaging, the whole process is seamlessly connected, avoiding process mismatch and production failure caused by scattered equipment procurement, greatly saving customer time and cost.
3. High Fermentation & Granulation Qualification Rate
Aerobic high-temperature fermentation technology realizes full harmless treatment with zero live bacteria and zero weed seeds. The optimized granulation structure improves the finished granulation rate to more than 95%, with uniform particle size, smooth appearance and stable quality. The produced fertilizer meets international organic fertilizer industry standards and has strong market competitiveness.
4. Energy-Saving & Eco-Friendly Zero-Pollution Production
The whole line is equipped with waste heat recovery, dust removal and deodorization purification systems. The fermentation and drying processes have no odor overflow and no dust pollution, fully complying with global environmental protection emission standards. The waste heat circulation system reduces comprehensive energy consumption by more than 40%, with low operating cost and green production process.
5. Wide Raw Material Adaptability & High Resource Utilization
It can process almost all agricultural organic wastes: chicken manure, duck manure, goose manure, cow dung, pig manure, crop straw, mushroom residue, sugar residue and kitchen organic waste. The waste recycling rate is close to 100%, completely solving farm environmental pollution problems and turning waste into high-value commercial products.
6. Intelligent Automatic & Low Labor Cost
The whole production line adopts centralized PLC intelligent control, realizing automatic batching, automatic granulation, automatic drying and automatic packaging. 24-hour continuous unmanned production is available, with few operators required, greatly reducing labor costs. The equipment runs stably with low failure rate, suitable for long-term large-scale industrial production.
Standard Production Process Flow of Organic Fertilizer Production Line
Powder Organic Fertilizer Flow: Raw Material Receiving → Impurity Removal & Crushing → Automatic Batching Mixing → High-Temperature Aerobic Fermentation → Maturation & Deodorization → Fine Crushing & Screening → Constant-Temp Drying → Automatic Packaging → Finished Powder Fertilizer Storage
Granule Organic Fertilizer Flow: Raw Material Pretreatment → Fermentation Maturation → Fine Crushing Mixing → Organic Granulation Molding → Rotary Drying Dehydration → Particle Cooling → Anti-Caking Coating → Precision Screening → Automatic Weighing Packaging → Finished Granule Fertilizer Storage
Application Scenarios of Organic Fertilizer Production Line
The full-set Organic Fertilizer Production Line is widely used in large-scale livestock and poultry breeding farms, agricultural circular economy industrial parks, professional organic fertilizer factories, ecological planting bases and environmental protection waste treatment projects. It perfectly solves the environmental pollution problem of agricultural organic waste accumulation, realizes standardized and large-scale production of commercial organic fertilizer, and provides high-quality soil improvement and planting fertilizer raw materials for global green agriculture, fruit and vegetable planting, ecological forestry and greenhouse planting industries.
Core Application Fields: Farm waste resource recycling, commercial organic fertilizer manufacturing, farmland soil remediation, orchard & vegetable planting, ecological agricultural projects, agricultural environmental protection treatment
Real Project Cases of Organic Fertilizer Production Line
Case 1: 10T/H Complete Granule Fertilizer Production Line | Thailand Large Poultry Breeding Group
Project Info: The customer has a large amount of mixed poultry manure waste and needs commercial granular fertilizer for sales. We customized a full granule production line matched with rotary manure dryers. The whole line runs fully automatically with a granulation rate of 96%. The finished organic fertilizer meets Thai agricultural standards and is widely sold in local planting markets, creating stable secondary profits for the breeding base.
Case 2: 5T/H Powder & Granule Hybrid Production Line | Vietnam Agricultural Environmental Protection Factory
Project Info: The customer needs both powder fertilizer for self-use and granular fertilizer for export sales. Our hybrid production line realizes free switching of two product forms. The low-energy drying and fermentation process ensures stable fertilizer quality. The whole plant is environmentally friendly and pollution-free, passing local environmental assessment and obtaining long-term production qualification.
Case 3: 18T/H Large-Scale Organic Fertilizer Plant | Brazil Circular Agriculture Project
Project Info: The project focuses on large-scale agricultural waste recycling. Our customized large-capacity full-process production line supports simultaneous processing of cattle manure and crop straw. Equipped with waste heat recovery and tail gas purification system, the production cost is greatly reduced. The annual output of high-quality organic fertilizer reaches 100,000 tons, with remarkable economic and environmental benefits.
Technical Parameters of Organic Fertilizer Production Line
| Spec | Inner diameter of cylinder (mm) | Tube length (mm) | Slope(°) | Speed (r/min) | Motor Power (Kw) | Capacity (t/h) | Inlet temperature (℃) | Weight(t) |
| Ф1.0X10m | 1000 | 10000 | 2.5 | 3.4 | 4 | 0.6~1.8 | ≤700℃ | 5.6 |
| Ф1.2X12m | 1200 | 12000 | 2.5 | 3.4 | 11 | 0.8~2.5 | 15 | |
| Ф1.5X14m | 1500 | 14000 | 2.5 | 3.4 | 15 | 1.8～4 | 19.6 | |
| Ф1.8X15m | 1800 | 15000 | 2.5 | 4.04 | 18.5 | 2.8～6.5 | 25 | |
| Ф1.8X20m | 1800 | 20000 | 2.5 | 3.1 | 22 | 5～8 | 32.2 | |
| Ф2.0X18m | 2000 | 18000 | 2.5 | 3.16 | 30 | 6～10 | 38.8 | |
| Ф2.2X20m | 2200 | 20000 | 2.5 | 3.68 | 37 | 6.5～11 | 47 | |
| Ф2.2X22m | 2200 | 22000 | 2.2 | 2.9 | 37 | 7～12 | 50 | |
| Ф2.4X22m | 2400 | 22000 | 2.5 | 3.27 | 45 | 7.5～14 | 62 | |
| Ф2.6X24m | 2600 | 24000 | 2.5 | 3.2 | 55 | 8～17 | 72.5 | |
| Ф2.8X22m | 2800 | 22000 | 2.5 | 3.4 | 132 | 28～32 | 94 | |
| Ф3.0X28m | 3000 | 28000 | 2.5 | 3.2 | 75 | 32～36 | 105 | |
| Ф3.2X30m | 3200 | 30000 | 3-5 | 3.2 | 90 | 43～50 | 700-800℃ | 118 |
| Ф3.6X32m | 3600 | 32000 | 3-5 | 3.0 | 160 | 60～76 | 143 | |
| Ф4.0X36m | 4000 | 36000 | 3-5 | 3.0 | 200 | 82～90 | 189 | |
| Ф4.6X42m | 4600 | 42000 | 3-5 | 3.0 | 280 | 100～110 | 290 |
Note: Production capacity will vary with product composition and water content.
Get Custom Organic Fertilizer Drying Solution
Our complete Organic Fertilizer Production Line integrates fermentation, crushing, granulation, drying and packaging, realizing full industrial chain closed-loop production from agricultural waste to commercial organic fertilizer. With full automatic operation, high finished product qualification rate, energy-saving and environmental protection advantages, it provides one-stop customized turnkey plant solutions for global breeding farms and fertilizer manufacturers, helping customers solve environmental pressure and obtain long-term stable circular economic benefits.
Contact us now to get free plant layout, capacity matching and accurate project quotation!
FAQs of Organic Fertilizer Production Line
Q1: What raw materials can the organic fertilizer production line process?
A: It supports almost all agricultural organic wastes, including chicken, duck, goose poultry manure, cow, pig livestock dung, crop straw, mushroom residue, sugar residue and organic sludge. It has strong raw material adaptability and realizes multi-waste unified recycling.
Q2: What is the difference between powder and granule production line?
A: The powder line has simple process, low investment and fast return, suitable for farm self-use and small-batch sales; the granule line adds granulation, coating and polishing processes, with higher product grade, beautiful appearance, not easy to agglomerate, more suitable for commercial export and large-scale market sales.
Q3: Does the production line have odor and pollution problems?
A: No. Equipped with professional aerobic fermentation deodorization and tail gas purification system, the whole process is sealed and environmentally friendly, no odor overflow, no dust pollution. All emission standards comply with international environmental protection regulations, realizing green and harmless production.
Q4: What is the finished fertilizer quality standard?
A: The finished organic fertilizer has uniform nutrition, no live bacteria and weed seeds, moisture controlled at 12%-15%, stable and not easy to mildew. It fully complies with international commercial organic fertilizer standards and can be sold and used globally.
Q5: Is the production line fully automatic and easy to operate?
A: Yes. The whole line adopts centralized PLC intelligent control, with one-key start and automatic operation. The system intelligently adjusts parameters according to raw materials and output. It only requires 2-3 operators for the whole plant, with simple operation and low labor cost.
