MTW Grinding Mill
European Upgraded Trapezium Fine Grinding Mill for 80-325 Mesh Mineral Powder Processing
MTW Grinding Mill is a new upgraded European trapezium fine grinding machine optimized on the basis of traditional Raymond mill. Equipped with integrated bevel gear transmission, automatic thin oil lubrication system and arc air duct structure, it realizes stable 80-325 mesh medium and fine powder processing. With higher output, lower energy consumption, ultra-low wear and fully sealed dust-free operation, it is the preferred industrial milling equipment for mineral fine powder production.
Low Wear
Long Life
Low Noise
What is MTW Grinding Mill?
Traditional ordinary grinding mills generally suffer from many technical drawbacks in long-term industrial production. The split transmission structure causes low transmission efficiency and frequent mechanical failures. Manual grease lubrication leads to poor heat dissipation, high operating temperature and rapid wear of core parts. Straight air duct design generates large wind resistance, resulting in serious energy loss and low unit output. In addition, uneven feeding and single grinding structure easily cause unstable powder fineness and low finished product qualification rate, restricting enterprise production benefits.
Our MTW Grinding Mill completely solves the inherent defects of traditional milling equipment through comprehensive European technological upgrading and structural optimization. Adopting exclusive trapezium grinding structure, high-precision integral bevel gear drive and full automatic thin oil circulation lubrication system, the equipment achieves qualitative improvement in grinding efficiency, operational stability and energy-saving performance. It is suitable for non-flammable and non-explosive mineral materials with Mohs hardness ≤9.3 and humidity ≤8%, widely applied in mining, building materials, chemical industry and metallurgy, becoming mainstream medium-fine powder processing equipment in global industrial fields.
Complete Machine Configuration & Composition of MTW Grinding Mill
1. Integrated Bevel Gear Transmission System
Different from the split transmission mode of traditional grinding mills, MTW Grinding Mill adopts one-piece bevel gear transmission structure. It features high gear meshing precision and minimal power loss, increasing transmission efficiency by more than 5%. The integrated structure avoids loose connecting parts and operational failures, ensures stable power output under long-term high-load working conditions, and effectively reduces mechanical vibration and running noise.
2. Full Automatic Thin Oil Circulating Lubrication System
Replacing traditional manual grease lubrication, the MTW Grinding Mill is equipped with independent circulating thin oil lubrication device. It provides continuous and uniform oil supply for bearings and transmission components, realizing fast heat dissipation and full lubrication. This system effectively controls core part operating temperature, eliminates dry friction damage, and extends the service life of bearings and gears by over 2 times. The unattended circulating operation greatly reduces daily maintenance labor costs.
3. Optimized Arc Curved Air Duct Structure
The upgraded arc curved air duct replaces the traditional straight air duct, greatly reducing internal wind resistance and turbulent flow loss. The circulating air flows more smoothly and evenly inside the grinding chamber, significantly improving powder conveying and screening efficiency. Under the same power configuration, the optimized air path effectively increases unit output and realizes high-efficiency energy-saving grinding production.
4. Patented Combined Curved Shovel Blade System
This MTW Grinding Mill adopts innovative combined curved shovel blade structure. The optimized curved feeding angle adjusts the material throwing trajectory accurately, enabling materials to be evenly sent into the gap between grinding roller and grinding ring. It improves grinding uniformity and efficiency, and reduces direct wear of core grinding parts. Only the blade tip needs replacement during maintenance, greatly lowering spare parts cost and maintenance cycle.
5. High-Precision Variable-Frequency Classification System
Equipped with high-speed variable-frequency powder classifier, the MTW Grinding Mill supports stepless fineness adjustment within 80-325 mesh. It accurately screens qualified fine powder and returns unqualified coarse particles to the grinding chamber for secondary re-grinding. The intelligent classification technology ensures concentrated particle size distribution, uniform fineness and high purity of finished powder, solving the uneven powder problem of traditional milling machines.
6. PLC Intelligent Control & Pulse Dust Removal System
Presets professional grinding parameter curves for multiple mineral materials, supporting one-key start, automatic operation and real-time fault self-diagnosis. Multiple safety protection functions including overload, over-temperature and material blockage protection ensure safe operation. Matched with high-efficiency pulse dust collector, the dust removal rate reaches 99.9%, realizing fully sealed dust-free production and meeting global environmental protection emission standards.
Core Product Advantages of MTW Grinding Mill
1. European Upgraded Structure, Higher Production Efficiency
Benefiting from integrated bevel gear transmission, low-resistance arc air duct and optimized material feeding structure, the overall grinding capacity is comprehensively upgraded. Under the same power and fineness conditions, the unit output of MTW Grinding Mill is 10-20% higher than traditional Raymond mills. The stable and continuous grinding state avoids invalid energy consumption and repeated grinding, greatly improving batch production efficiency.
2. Automatic Thin Oil Lubrication, Ultra-Low Wear & Long Service Life
The circulating thin oil lubrication system realizes real-time heat dissipation and full lubrication of core moving parts, completely solving high temperature and rapid wear problems caused by traditional grease lubrication. It greatly extends the service life of bearings and transmission components, reduces equipment overall failure rate by over 60%, and ensures long-term stable operation.
3. Stable Transmission & Low Noise Operation
The high-precision integral bevel gear structure features tight meshing and gap-free operation, effectively reducing mechanical vibration and running noise. No part loosening or power attenuation occurs during long-term high-load operation, maintaining consistent production efficiency and stable finished powder quality for a long time.
4. Wide Fineness Range & High-Quality Powder Output
Supporting 80-325 mesh stepless fineness adjustment, the MTW Grinding Mill covers all conventional medium and fine powder processing demands. The variable-frequency precision classification system ensures uniform particle size, no coarse particle doping, high powder purity and good fluidity, effectively improving the market added value of finished mineral powder products.
5. Energy-Saving & Eco-Friendly Green Production
The optimized low-resistance air path and high-efficiency transmission structure reduce invalid power loss, with 15% higher energy efficiency than traditional grinding mills. The fully sealed circulating grinding and pulse dust removal integrated design realizes zero dust overflow, achieving clean and pollution-free production that fully complies with international environmental protection standards.
6. Low Maintenance & High Comprehensive Cost Performance
The patented combined shovel blade reduces spare parts replacement cost, while the automatic thin oil system minimizes daily manual maintenance workload. The industrial-grade heavy-duty body supports 24-hour continuous uninterrupted operation with low failure rate and long service life, effectively reducing long-term operational and maintenance costs for enterprises.
Working Principle & Production Flow of MTW Grinding Mill
Working Principle
The MTW Grinding Mill adopts advanced European trapezium grinding structure + integral bevel gear transmission + automatic thin oil lubrication system. After raw materials are crushed to qualified particle size, the quantitative feeding system uniformly sends materials into the grinding chamber. The curved shovel blades stably throw materials into the gap between grinding roller and grinding ring for continuous extrusion, rolling and fine grinding.
Under the circulating wind force of the arc air duct, the ground powder rises with the air flow and enters the high-precision variable-frequency classifier. Qualified 80-325 mesh fine powder is conveyed to the powder collector for finished product collection; unqualified coarse particles fall back to the grinding chamber for secondary re-grinding. The automatic lubrication system ensures stable operation of core parts, and the pulse dust removal system realizes clean, efficient and loss-free circulating grinding production.
Standard Production Flow
Raw Material Pre-Crushing → Quantitative Automatic Feeding → Trapezium Roller-Ring Fine Grinding → Arc Air Duct Conveyance → Variable-Frequency Fineness Classification → Qualified Powder Collection → Dust Purification & Discharge → Continuous Batch Production
Application Scenarios of MTW Grinding Mill
MTW Grinding Mill is widely used in medium and fine powder processing of various non-metallic minerals and industrial materials. It perfectly processes limestone, calcite, gypsum, marble, dolomite, kaolin, barite, feldspar, quartz stone, slag and fly ash. The finished powder is extensively applied in building material manufacturing, chemical raw material processing, metallurgical auxiliary materials, road construction, power plant flue gas desulfurization and industrial solid waste recycling, providing stable and high-quality medium-fineness powder for global industrial production.
Core Application Fields: Industrial mineral fine powder processing, building material production, chemical raw material grinding, environmental protection desulfurization project, solid waste recycling processing
Global Project Cases of MTW Grinding Mill
Case 1: Limestone Desulfurization Powder Project | Vietnam Power Plant
Project Info: The customer required stable 200-mesh limestone powder for power plant flue gas desulfurization. Traditional grinding mills had low output and high failure rate. Our MTW Grinding Mill increases production efficiency by 18% with stable fineness output. The automatic thin oil lubrication system reduces maintenance frequency and equipment failure rate, ensuring long-term uninterrupted operation of the desulfurization production line.
Case 2: Gypsum Fine Powder Processing Project | Malaysia Building Material Factory
Project Info: The customer needed uniform 180-mesh gypsum powder for architectural plaster production. The MTW Grinding Mill’s arc air duct and precision classification system guarantee consistent powder fineness and high purity. Low-noise and dust-free operation meets high-standard workshop environmental requirements, effectively improving finished product quality and batch production efficiency.
Case 3: Feldspar & Barite Powder Project | Thailand Chemical Enterprise
Project Info: Chemical filler powder requires stable particle size and zero metal impurities. Our MTW Grinding Mill features ultra-low wear design without debris mixing. The integral bevel gear transmission ensures stable long-term operation, and the energy-saving structure reduces power consumption, helping customers achieve low-cost and high-standard standardized powder production.
FAQs of MTW Grinding Mill
Q1: What is MTW Grinding Mill?
A: MTW Grinding Mill is an upgraded European trapezium fine grinding machine optimized from traditional Raymond mill. It adopts bevel gear transmission, thin oil lubrication and arc air duct design, featuring higher efficiency, lower energy consumption and more stable operation, specially for medium-fine mineral powder processing.
Q2: What fineness can MTW Grinding Mill achieve?
A: It supports stepless adjustable fineness from 80 mesh to 325 mesh, covering all conventional medium and fine powder processing needs for minerals, building materials and chemical raw materials, with uniform and stable finished powder particle size.
Q3: What materials can MTW Grinding Mill process?
A: It can process more than 300 kinds of non-flammable and non-explosive materials with Mohs hardness ≤9.3 and humidity ≤8%, including limestone, calcite, gypsum, marble, kaolin, barite, feldspar and industrial slag.
Q4: What are the advantages of thin oil lubrication system?
A: The automatic circulating thin oil lubrication realizes unattended real-time lubrication and heat dissipation, solving high temperature and rapid wear of traditional grease lubrication. It extends core parts service life and greatly reduces daily maintenance costs.
Q5: Can MTW Grinding Mill support 24-hour continuous production?
A: Yes. The industrial-grade heavy-duty structure, stable integral transmission and efficient heat dissipation system support 24-hour uninterrupted high-load operation, with low failure rate, fully meeting large-scale industrial batch production requirements.
Technical Parameters of MTW Grinding Mill
|
Item
|
Specification
|
|
Machine Model
|
MTW110 / MTW138 / MTW172 / MTW175 (Customizable)
|
|
Finished Powder Fineness
|
80 – 325 Mesh Stepless Adjustable
|
|
Processing Capacity
|
3 – 45 T/H (Depends on material hardness & fineness)
|
|
Max Feeding Particle Size
|
≤50mm Large feeding adaptability
|
|
Applicable Material Hardness
|
Mohs Hardness ≤9.3 Grade
|
|
Applicable Material Humidity
|
≤8% Dry low-moisture materials
|
|
Transmission Mode
|
Integral bevel gear drive (high efficiency)
|
|
Lubrication Mode
|
Automatic circulating thin oil lubrication
|
|
Dust Removal Efficiency
|
≥99.9% Dust-free eco-friendly production
|
|
Energy Saving Advantage
|
15% higher energy efficiency than traditional Raymond mill
|
|
Operation Mode
|
PLC full automatic intelligent control
|
|
Applicable Materials
|
Limestone, calcite, gypsum, marble, dolomite, kaolin, barite, feldspar, slag
|
|
Application Industries
|
Mining, building materials, chemical industry, metallurgy, road construction, environmental protection
|
Get Custom MTW Grinding Mill Solution
Our MTW Grinding Mill adopts European upgraded trapezium grinding technology, breaking the performance limitations of traditional milling equipment. Featuring high-efficiency integral transmission, automatic thin oil lubrication, energy-saving arc air duct, stable fineness control and dust-free environmental protection, it provides high-efficiency, low-consumption and stable medium-fine powder processing solutions for global mining, building materials and chemical enterprises, helping customers reduce operating costs and improve market competitiveness.
Contact us now to get free model selection, material-matched grinding scheme and accurate project quotation!
